Support Where You Need it Most

Our concept study services transform ideas into feasible products, evaluating innovative approaches that are in line with the client's objectives. Through in-depth analysis and team collaboration, we ensure concept adaptation is creative, practical and ready for manufacturing and marketing.

Key Features:

• Design and analysis - Working with clients to identify objectives and create personalized concepts in line with the market
• Feasibility analysis - Assess technical, financial and operational feasibility; highlight risks and mitigation strategies.
• Project development - Create 3D models and simulations to support decision-making
• Industrial evaluation - Combine engineering and manufacturing knowledge to obtain functional concepts.
• Product benchmarking and lessons learned - Evaluate the concepts against products on the market and analyze lessons learned
• Plan Development - Describe steps and milestones to guide the concepts to the next project stages.

Our team has extensive experience in analyzing Class A surfaces, ensuring not only aesthetic excellence, but also the technical feasibility of the product. We rigorously evaluate the requirements and input data such as texture definition, perceptible quality and compliance with the required standards to ensure that the final product is technically feasible.

Our Services Include:

• Design Evaluation – Analyzing the surfaces proposed by the client in terms of their production and manufacturing capacity, taking into account materials, tools and geometry with glossy or matt finishes, according to style requirements. Analysis of counterflows in the cavity for a given manufacturing process. 
• Surface Quality analysis –checking for smooth transitions, continuity in curvature and tangency, absence of imperfections such as ripples or sharp edges. 
• Grained surface analysis - checking for class A surface outputs, with a special focus on the edges of the part, ensuring compliance with the texture specified by the customer. 
• Manufacturing Integration –Adapting designs to production methods, for example through machining, injection, casting with/without complementary processes (painting, PVD, chrome plating, WS2 etc.), minimizing defects.
• Prototypes and Physical Validation - Physical prototyping of Class A models, evaluation under controlled lighting to check surface quality. gloss measurement, 3D scanning and defect mapping to ensure compliance with design specifications.

The uniformity of Gap & Flush directly impacts the perception of assembly precision, design quality, and, in some cases, functional performance (such as aerodynamics, noise, sealing, etc.). Aware of this importance, PRINEMO offers specialized services in the study of gaps and flushes, ensuring precise alignment and optimized fitting between components in complex assemblies.

Key features:

• Precision analysis – Perform detailed evaluations of gaps and flushes between adjacent parts in CAD, ensuring compliance and uniformity.
• Aesthetic and functional optimization – Balance visual appearance with practical performance requirements. Correct misalignments between parts, ensure seamless surfaces from the user’s perspective, and achieve high-quality finishes.
• Risk simulation – Identify potential problem areas early in the design phase to prevent rework during production.
• Manufacturing integration – Ensure that the design intent aligns with manufacturing capabilities and limitations. Collaborate with production teams to implement feasible solutions and achieve the expected results.
• Quality verification and validation – Conduct physical inspections and tests to validate gap and flush dimensions. Ensure compliance with industry standards.

Tolerance Chain and pre-capability studies ensure that components and systems meet precision and assembly requirements prior to large-scale production. Our services focus on guaranteeing dimensional accuracy and manufacturing capacity throughout the product development process. By analyzing the relationship between part tolerances and process capabilities, we help our customers minimize variation, optimize assembly performance and reduce the risk of defects occurring in production.

Main features:

• Definition of Tolerance chain - Define and manage tolerance ranges in the project to minimize deviations that may occur during production, taking into account the properties of the materials used, manufacturing processes and assembly with surrounding parts. 
• Risk mitigation - Identify and resolve problems such as misalignment or interference due to tolerance stack-up.
• Process capability assessment - Use statistical tools to check whether manufacturing processes can meet defined design tolerances.
• Simulation and Visualization - Model tolerance behavior and its effects on assembly for clearer decision-making.
• Pre-Capability Studies - Evaluate initial process performance to guide adjustments and equipment selection.
• Cost optimization and efficiency - Balance precision with manufacturing capacity to reduce waste and production costs.

At PRINEMO, we assess the ergonomics of products and processes to ensure that human interaction with the system is safe, comfortable, and efficient — both during product use and throughout its assembly phase.

Key Features: 

• Optimization of ergonomic concepts – Evaluate and improve product design to ensure comfort, ease of use, and accessibility during operation.
• Assembly process analysis – Evaluate workflows, operation sequences, assembly line workstations, and component handling by applying ergonomic principles to minimize forced movements, awkward postures, and non-productive time — contributing to operational efficiency and operator well-being. Design tools, jigs, and fixtures to promote ergonomic handling and reduce physical strain.
• Risk assessment – Identify potential ergonomic risks such as repetitive movements, uncomfortable postures, or excessive force requirements. Develop solutions to mitigate these risks and ensure compliance with workplace safety standards.
• Simulations and prototyping – Use human simulations to evaluate ergonomic performance. Test prototypes to ensure ease of use and assembly before final production.
• Training and support – Provide guidance to assembly workers on ergonomic practices to reduce fatigue and injury. Offer design recommendations to improve user interaction and experience.
• Cost and productivity benefits – Streamline assembly processes to reduce time and enhance worker satisfaction. Increase the product’s appeal and ease of use, leading to greater customer satisfaction.

At PRINEMO, we offer an integrated approach to product development and process engineering. We combine in-depth technical knowledge with hands-on experience to optimize every stage—from initial concept through to industrialization. Our team ensures that products are designed not only for performance and functionality but also for manufacturability, cost-efficiency, and scalability.

Key Features:

• Product Concept Optimization – Achieving functional, aesthetic, and performance goals while ensuring manufacturability through DFM (Design for Manufacturing) principles.

• Feasibility Studies of Associated Processes – Early-stage evaluation of processes to confirm quality, efficiency, and production capability, minimizing risks and potential rework during manufacturing.

• Expertise in Materials and Technologies – Recommending the most suitable materials and technologies based on requirements, cost constraints, and environmental considerations

• Simulation and Testing – Validating designs and processes using both simulation tools and real factory testing to ensure performance, compliance, and industrial feasibility. We also develop rheological studies to predict future injection conditions and anticipate potential rework during the engineering phase.

• Ongoing Support and Continuous Improvement – Enhancing manufacturing performance and efficiency by analyzing production feedback and implementing continuous improvements.

PRINEMO offers specialized Mold Feasibility Analysis services, essential to ensure that designed parts are both technically feasible and economically viable for molding processes such as plastic injection or metal casting.

We conduct a comprehensive evaluation of all critical aspects that affect mold manufacturing and the quality of the final part—from product geometry to material selection and processing conditions.

Key Features:

• Part Geometry Assessment – Verification of demolding feasibility and undercuts, draft angles, optimal main demolding axis, analysis of parting lines, wall thicknesses, and mass distribution for proper mold positioning, among others.

• Feeding System Design – Definition of the type, number, and location of injection points to ensure balanced cavity filling, using tools such as Moldflow or Moldex3D.

• Cooling System Design – Ensuring uniform cooling to reduce warping and cycle times. We can integrate rheology studies with cooling circuit analysis to assess risks of hot spots and critical areas, and to verify overall cooling performance before mold machining begins.

• Ejection Study – Defining efficient part removal without damaging geometry or compromising dimensional integrity.

• Comprehensive Project Understanding – We develop parts with manufacturing in mind, analyzing various aspects such as draft angles, mold kinematics, and overall mold sizing for the intended machine.

• Manufacturing Process Alignment – We adapt mold designs to manufacturing methods, enhancing efficiency and reducing overall cycle times to meet target cost goals.

• Structural Integrity and Durability – Evaluation of mold strength and material choices to ensure long-term performance under production demands.

• Cost and Lead Time Optimization – Simplification of designs and processes to reduce both costs and delivery times through early problem resolution.

• Testing and Validation – Mold validation through trials to ensure quality and readiness for production.

PRINEMO’s Part Quality Risk Analysis services are designed to proactively identify risks that may impact the quality and performance of components during production.

By leveraging tools such as DFMEA (Design Failure Mode and Effects Analysis), PFMEA (Process FMEA), tolerance stack-up analysis, process capability analysis (Cp, Cpk), Control Plans, and more, we ensure high-quality outcomes while minimizing rework, waste, and delays.

Key Features:

• Risk Identification – We analyze product designs and manufacturing processes to detect risks related to materials, tolerances, and production that may affect part performance.
• Failure Mode and Effects Analysis (FMEA) – Identify and address potential failures using structured FMEA tools (both product and process), focusing on severity, occurrence, and detection ratings.
• CAE Simulation Tools – Predict defects such as warping or residual stress using simulations to validate designs under various conditions.
• Process Capability Evaluation – Assess process stability and accuracy to meet quality standards and enhance repeatability. We help identify unstable processes that may produce out-of-tolerance parts.
• Real-Time Monitoring and Testing – Implement real-time quality control and testing to detect defects early and ensure compliance with specifications.
• Continuous Improvement – Recommend design and process improvements, and implement feedback loops to drive ongoing quality enhancements.
• Control Plan Development – Create detailed control plans that define critical quality checkpoints in the production process, including inspection methods, frequencies, and acceptance criteria.

Through manufacturing and assembly process studies, we help select the most suitable manufacturing methods and the most efficient assembly sequence to ensure the desired outcome.

We also analyze existing manufacturing processes or component assembly lines to optimize efficiency, ensure product quality, and support large-scale industrialization. By examining each step of the process, we identify potential bottlenecks, risks, and areas for improvement—enabling continuous, scalable operations.

Key Features:

• Process Selection – We assist in selecting the most appropriate manufacturing method for your project, ensuring efficiency and quality from the start.

• Assembly Optimization – We identify and implement solutions to make the assembly process faster, safer, more cost-effective, and ergonomic.

• Detailed Analysis of Existing Processes – We examine established processes to uncover improvement opportunities and boost productivity.

• Support for Large-Scale Industrialization – We adapt and scale processes to support high-volume production.

• Efficiency and Quality Analysis – We monitor key performance indicators to ensure continuous operations and product viability.

• Tooling Evaluation – We review the performance of production tools to assess potential upgrades that could enhance manufacturing output.

• Simulation and Testing – We use simulations to predict process outcomes and validate proposed changes.

• Integration with Quality Standards – We align processes with industry standards by applying quality controls to achieve the expected results.

Our Improvement Proposals Services focus on delivering customized solutions designed to meet your unique goals. By analyzing current processes, designs, or systems, we develop actionable recommendations to enhance performance, efficiency, and quality, ensuring alignment with your intended objectives.

Key Features

• Comprehensive Analysis – Evaluate workflows, designs, or products to identify inefficiencies, risks, or bottlenecks.
• Objective-Focused Recommendations – Propose solutions aligned with project goals, focusing on cost, performance, and scalability.
• Cross-Functional Collaboration – Collaborate across teams to ensure seamless integration and well-rounded solutions.
• Innovative Approaches – Apply advanced tools and methods to drive creative, competitive improvements.
• Actionable Roadmaps – Deliver clear implementation plans with defined milestones, timelines, and resources.
• Continuous Support – Provide ongoing guidance to ensure smooth execution and adaptive improvements.

Our support services during the series production phase ensure a smooth transition from project development to mass production. With a focus on stability, efficiency, and quality, we also assist in optimizing existing serial manufacturing processes, resolving quality defects in parts, and supporting supply chain management to deliver high-performance products.

Key Features

• Problem-solving and defect resolution – We provide fast, on-site or remote support to address issues and defects identified in production parts. Our engineering team acts proactively to implement technical and corrective solutions, always analyzing the most advantageous path in terms of lead time and associated costs.
• Production process validation – We test and validate manufacturing processes to ensure product quality and process efficiency. We use SPC (Statistical Process Control) to monitor and control production processes, with the goal of ensuring part quality and consistency.
• Quality assurance and control – We analyze quality systems and support inspections and audits to ensure compliance and prevent defects.
• Supply chain management – We coordinate and manage suppliers across various industries and optimize logistics to reduce lead times and costs.
• Efficiency optimization – We improve workflows and apply lean practices to increase productivity and minimize waste.
• Failure analysis and troubleshooting – We offer rapid, on-site or remote support to help resolve detected production issues.
• Continuous improvement – We monitor production performance and implement strategies to reduce operation time, streamline production processes, and improve product quality.