Rheological and Mechanical simulation services
6000h/year
PRINEMO ensures the highest quality standards in injection molding through expert validation and simulation. Our consultants support every project phase, focusing on mold feasibility, durability, and repeatability. Using Moldflow and Moldex3D, we analyze and optimize injection conditions to minimize defects and prevent production losses.
Three-Phase Validation Approach:
- Flow & Warp Analysis – Simulates material flow and warpage to ensure proper filling and part accuracy.
- Cooling Analysis – Evaluates cooling efficiency to reduce cycle times and ensure dimensional stability.
- Troubleshooting – Diagnoses and resolves production issues to maintain consistent quality and efficiency.
With advanced tools and deep expertise, PRINEMO delivers robust, reliable solutions at any stage of your project.
Stage 1: Flow & Warp Analysis
In this initial phase, we design the optimal injection setup using simulation tools such as Moldflow, Moldex3D, and ProCast.
Based on the input data—CAD files, material type, and project requirements—we define the key mold parameters (injection system, part and gate positioning) to ensure:
- Uniform filling – Avoid short shots, hesitation zones, overpressure, and imbalances.
- Consistent pressure – Minimize pressure gradients to achieve uniform density.
- Reduced weld lines – Improve both part aesthetics and mechanical strength.
- Machine compatibility – Adjust clamping force to match the specifications of the selected injection molding machine.
- Warping control – Predict and reduce part deformation to ensure high dimensional accuracy.
This phase provides a solid foundation for a robust, high-quality injection molding process.